The Lean Paint Line Blueprint Course

Welcome to the Lean Paint Line Blueprint Course by Epic Coating Academy, proudly part of The BK Groups. This hands-on training is created to make your paint line faster, cleaner, and more hopeful using proven lean manufacturing tools. Instead of just sharing theory, we help you apply real-world methods that reduce waste, speed up production, and keep your shop floor organized daily.

You’ll learn to shorten delays, avoid rework, and save costs in a 3-day Workshop using practical techniques like 5S and visual representatives. These simple yet effective tools help balance your line, improve time, and make daily tasks more straightforward for everyone on the team. From shifting waste to excess inventory, we show you where to look and how to resolve it quickly.

At Epic Coating Academy, backed by The BK Groups decades of industry experience, this course is prepared for paint shop supervisors, line engineers, and junior managers who want immediate success and long-term results. Combining clear teaching, real examples, and ready-to-use tools, the Lean Paint Line Blueprint Course helps you turn lean ideas into regular improvements on your coating line.

Nan Mudhalvan, CII & Leading MSMEs

Epic Coating Academy is a trusted industry leader in paint process training, certified by Nan Mudhalvan, CII, and top MSMEs. We empower professionals with hands-on skills, industry-recognized certifications, and 100% results-driven learning.

Ministry of Micro, Small & Medium Enterprises

CII Model Career Centres (MCC) - Skill Development

CII Model Career Centres (MCCs) - Skill Development

Lean Paint Line Blueprint Course

Curriculum / Syllabus

Lean Principles in Paint Understand the basics of lean manufacturing and how to apply them in your paint line. Realize how lean helps reduce waste, improve workflow, and boost results by working smarter—not harder—with real examples from coating conditions.

8 Wastes in Coating Shops Understand the 8 types of waste found in paint shops, including waiting, overproduction, and movement. Retain to identify and remove these wastes through simple, real-life examples to make your operation faster, smoother, and more cost-effective.

Takt Time & Workflow Balancing Discover how to calculate takt time—the pace your line should run. Realize how to balance work across stations to reduce delays, manage workload evenly, and ensure your paint line runs at the right speed daily.

5S in Wet & Powder Zones Apply the 5S method (Sort, Set, Shine, Standardise, Sustain) to complete a clean, organized, and efficient assignment area. Discover how 5S improves safety, reduces mistakes, and prepares tools and materials in your coating zones.

Line Efficiency & Visual Boards Visual devices like progress boards track work, fix issues early, and align the entire team. Understand how visual management boosts teamwork and responsibility and helps maintain smooth daily functions in your paint line.

Key Learning Outcomes

By completing the Lean Paint Line Blueprint Course, you’ll learn practical tools that make your paint line more efficient and organized. You’ll understand how to apply 5S specifically in wet and powder coating zones, keeping your shop floor cleaner and workstations ready at all times. We’ll also show you how to cut motion waste and waiting time, reduce extra inventory, and help your team perform smarter without adding more action.

You’ll understand how to enhance takt time and balance workloads across stations so production flows smoothly without bottlenecks. Plus, you’ll use simple visual tools and boards to track daily improvement and encourage teamwork, making problems easy to see and improve quickly. All these techniques are taught in clear, simple language, making them perfect for students, fresh engineers, and professional staff. With the Lean Paint Line Blueprint Course, you gain essential skills to create ongoing improvements on your paint line.

Who Should Join the Lean Paint Line Blueprint Course?

This course helps foremen lead their teams better by using lean tools. Discover how to manage the paint line, reduce confusion, and get more done with less effort. Enhance team communication and daily planning with simple Lean Paint Line Blueprint Course strategies.

Line engineers will learn to spot delays, fix workflow issues, and decrease downtime. You'll make the paint operation smoother and faster with lean tools like takt time and visual boards. This course provides valuable knowledge you can use daily on the shop floor.

If you're a junior manager, this course guides you on how to lead confidently. Discover how to manage and organize your paint line, guide your team, and solve problems before they grow. The Lean Paint Line Blueprint Course allows you to build fundamental leadership skills hands-only.

New to the paint industry? This course is perfect for fresh graduates who want to understand lean tools that work. You'll understand the basics like 5S, workflow, and visual boards — all presented in clear words with real examples. Start strong with a lean understanding from day one.

The Lean Paint Line Blueprint Course uses easy words and real-life paint shop standards. It's designed for students and working experts who need simple, step-by-step learning. With assets from Epic Coating Academy and The BK Groups, you'll build powerful lean skills fast.

Whether you're new or professional, this course suits all levels. Discover proven lean tools in a simple format that's easy to apply. With support from Epic Coating Academy and The BK Groups, everyone can enhance their paint function confidently and effectively.

Kickstart Your Career in Coating

Enroll Now! Learn practical techniques, reduce defects, and advance your career with real shop-floor impact.

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Course Duration, Mode & Certification Details

The Lean Paint Line Blueprint Course is a focused 3-day training program designed to deliver accurate results quickly. Whether you’re a student, junior executive, or a shop floor supervisor, the course is structured to be simple, practical, and hands-on. Each day includes step-by-step learning, discussions, and direct applications that allow you to understand and use lean tools in your paint environment.

To make learning more convenient, the course is offered in two flexible formats: Hybrid (online + onsite) and Fully In-Person. It allows teams from any location to experience and benefit from the training. Experimental sessions are designed around your real work setting, so you’re not just listening — you’re doing. It makes the learning stick and conditions you to implement lean tools confidently.

Upon successful completion, participants will be granted the Lean Paint Line Certified Professional certificate by Epic Coating Academy, proudly recognized under The BK Groups. The course is available in English and Tamil, so language is never a barrier to understanding. Whether you’re new to lean or want to upgrade your skills, this certification adds value to your career.

Why Choose The Lean Paint Line Blueprint Course?

Simple and Easy to Understand Designed for students and experts, the course uses simple language, real examples, and hands-on activities to ensure everyone can confidently know and apply lean principles.

Built for Paint Line Challenges Unlike general courses, this training is tailored to real paint line problems. You'll learn how to solve issues in coating shops, not only academic concepts from books.

Learn by Doing, Not Just Watching This course focuses on practical knowledge. You'll use lean tools presently on your shop floor or subject studies, making it easy to turn knowledge into action immediately

Backed by Epic Coating Academy Taught by industry experts from Epic Coating Academy, you'll get quality guidance, proven tools, and the assurance of being trained by a recognized authority in paint shop training.

Powered by The BK Groups The BK Group's strong industrial background supports this course, including real-world systems and lean practices trusted by top paint shops across India.

Boosts Career and Company Value Achieve a certificate that strengthens your resume and helps your company stand out with lean-trained employees. It shows you're ready to lead smarter, more efficient coating processes.

Our Testimonials

What's Our Students Think

"Helped me grow from supervisor to department lead in 6 months."

Paint Line Leader

TVS

"The templates and daily meeting tips reduced our downtime by almost 15%."

Senior Supervisor,

Automotive OEM

Trusted by 100+ Leading Brands

From automotive giants to engineering and fabrication leaders, over 100+ top brands rely on Epic Coating Academy and The BK Group for practical, results-driven training and real-world coating solutions that improve quality, reduce waste, and boost productivity.