CoatFlow – Paint Process Optimization Lab Course

The CoatFlow – Paint Process Optimization Lab Course is a 3-Day online and offline, hands-on training developed for paint shop engineers, supervisors, and continuous progress teams. This course guides you on optimizing your paint production process, decreasing inefficiencies, and enhancing general throughput. You’ll understand how to identify time failures, balance station loads, and facilitate material flow from start to finish.

Designed by Epic Coating Academy and backed by The BK Groups, this training is based on real-world endeavour experience. It’s excellent for engineers (0–5 years of experience) or those examining to drive Kaizen and Lean enterprises in their paint shops. By the end of the course, you’ll be provided with practical tools, templates, and techniques that can be applied directly to optimize your painting process. Join us to improve your team’s productivity and decrease production delays.

CoatFlow - Paint Process Optimization Lab Course

Nan Mudhalvan, CII & Leading MSMEs

Epic Coating Academy is a trusted industry leader in paint process training, certified by Nan Mudhalvan, CII, and top MSMEs. We empower professionals with hands-on skills, industry-recognized certifications, and 100% results-driven learning.

Why Choose CoatFlow – Paint Process Optimization Lab Course?

The CoatFlow: Paint Process Optimization Lab Course by Epic Coating Academy, in association with The BK Groups, is not only another classroom session—it’s real, hands-on learning built for engineers, supervisors, and students looking to master paint shop flow optimization. Developed in simple language, it’s ideal for freshers and working experts who want to understand how to reduce time losses, balance workstations, and enhance productivity on the shop floor.

Unlike theory-heavy programs, this course provides practical tools like value stream maps, time loss trackers, and workforce positioning formats already used in real enterprises. Every module contains live case studies from actual paint lines, offering you experience-based knowledge to apply directly. Whether part of a continuous improvement team or starting your career, you’ll walk away with essential skills and confidence.

What truly sets this course apart is the authorization system. Even after the activity ends, the team at Epic Coating Academy is available to assist you in implementing CoatFlow methods in your shop. Plus, with sessions offered in both English and Tamil, everyone on your team can efficiently follow and apply what they understand.

Learning Outcomes – What You Will Achieve

Learn to draw a comprehensive step-by-step flow of your paint process, from function entry to final assessment. This CoatFlow approach helps identify process gaps and delays. Taught by Epic Coating Academy, it's the first step to constructing your paint shop workflow more efficiently.

You'll be trained to spot assignments in your paint line that waste time or don't add significance. Using real factory models from The BK Groups, you'll learn to dismiss these steps and improve process speed, quality, and cost-efficiency using paint process optimization strategies.

Comprehend how to distribute work evenly across all paint stations. You'll understand how the workforce and function flow must match for smooth operations. It ensures better throughput, less remaining, and decreased overload—key components in the CoatFlow: Paint Process Optimization Lab Course.

Remember to track and fix delays in curing ovens, conveyors, and handling zones. These decelerations often go unnoticed but cost hours every day. Utilizing tools from Epic Coating Academy, you'll speed up your paint process flow and decrease material waiting time.

You'll integrate quality management, inspection points, and logistics scheduling into your paint flow. This alignment decreases rework, saves time, and helps smooth production. It's a key advanced area covered in the CoatFlow Course, backed by real results from The BK Groups

Create a visual tracking board for your paint line that replaces paper records and enhances team visibility. This implementation, part of the CoatFlow Toolkit, allows for the faster identification of problems and improves team communication. It's one of the most appreciated takeaways from Epic Coating Academy training.

Kickstart Your Career in Coating

Enroll Now! Learn practical techniques, reduce defects, and advance your career with real shop-floor impact.

Learn with Tools, Real-World Knowledge & Industry Support

When you enrol in the CoatFlow – Paint Process Optimization Lab Course, you’ll acquire a powerful Toolkit that includes value stream mapping templates, time study sheets, slow tracking formats, manpower-to-part ratio planners, and visual daily board selections. These ready-to-use tools help you apply what you know directly to your paint shop optimization efforts. They are not just theory—real companies use them during audits, Kaizen events, and internal advancement drives.

What makes this course unique is the association between Epic Coating Academy and The BK Groups, one of India’s most respected names in paint shop and surface finish solutions. Our trainers don’t just teach—they’ve solved real shopfloor issues. That means you’re learning with the conviction that what works in factories is precisely what you’re being prepared for.

Don’t let small inefficiencies construct significant losses. Take the smart first step by enrolling in the CoatFlow: Paint Process Optimization Lab Course. With professional tools, real-time guidance, and Epic Coating Academy and The BK Groups’ support, your paint line will start streaming better, faster, smoother, and more efficiently than ever.

Benefits of the CoatFlow

Our Testimonials

What's Our Students Think

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"We used to write daily tracking in notebooks. After this training, we created a visual daily board that saved us hours every week."

Shift Engineer

Caterpillar Supplier
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"This course from Epic Coating Academy and The BK Groups helped us understand how many steps were wasting time. We removed 5 non-value-add steps in just 2 weeks."

Production Supervisor

Tier 2 Automotive Supplier

Trusted by 100+ Leading Brands

From automotive giants to engineering and fabrication leaders, over 100+ top brands rely on Epic Coating Academy and The BK Group for practical, results-driven training and real-world coating solutions that improve quality, reduce waste, and boost productivity.