Zero Loss Coating Systems Course
At Epic Coating Academy, we understand how small hidden losses can become significant expenses for manufacturing plants. That’s why we’ve designed the Zero Loss Coating Systems Course — an intensive, realistic training that helps paint shop teams identify, prevent, and fix hidden paint losses in spray operations. Part of The BK Groups, a trusted reputation in the coating and surface finishing industry, Epic Coating Academy offers this outstanding course to help industries save expenses, improve quality, and create sustainable procedures.
The Zero Loss Coating Systems Course is a 3-day workshop created for plant teams, spray painters, supervisors, and production engineers. It’s built to teach you how to discover and resolve hidden paint defects that often go unnoticed — from overspray and improper gun setup to unoptimized air pressure and imperfect booth procedures. We blend shop-floor analytics, live demonstrations, and real-time cost calculators to help you see where paint and energy are used. Our training doesn’t just take a lecture approach — we bring live spraying scenarios and hands-on exercises so you can apply what you learn immediately.
Nan Mudhalvan, CII & Leading MSMEs
Epic Coating Academy is a trusted industry leader in paint process training, certified by Nan Mudhalvan, CII, and top MSMEs. We empower professionals with hands-on skills, industry-recognized certifications, and 100% results-driven learning.
Zero Loss Coating Systems Course
Curriculum / Syllabus
The Zero Loss Coating Systems Course is structured in an easy-to-understand format
Duration, Modes & Certification
The Zero Loss Coating Systems Course by Epic Coating Academy, part of The BK Groups, is a practical 3-day workshop designed for real-world learning. Choose from:
- On-Site Factory Program – we train your team at your plant
- Open Batch City Workshops – join peers in your city
- Online version coming soon for added flexibility
Every participant gets certification:
- Printed Certificate of Completion
- An optional co-branded certificate aligned with SSPC / AMPP standards
- Digital LinkedIn Badge (on request)
To support teams across India and South Asia, the Zero Loss Coating Systems Course is available in:
🌐 English
🌐 Tamil
Learning Outcomes
After finishing our Zero Loss Coating Systems Course, you and your team will gain the skills and enthusiasm to find and repair hidden paint losses across your spray operations. You’ll understand how to identify where and why paint waste happens, change equipment settings to reduce overspray, and track daily savings using objective data. This training helps your team build simple checkpoints and SOPs that make improvements last, turning costly rework into consistent quality.
Kickstart Your Career in Coating
Enroll Now! Learn practical techniques, reduce defects, and advance your career with real shop-floor impact.
Who should Attend?
Our Epic Coating Academy’s Zero Loss Coating Systems Course is developed for anyone in the paint, coating, or manufacturing industry who wants to learn how to reduce hidden paint losses and improve spray efficiency. Our course is ideal for men and women aged 21 to 50 years who have studied for a Diploma, B.E., or BTech in Mechanical Engineering, Production, or Paint Technology.
Whether you are a recent graduate starting your career or an experienced production engineer, supervisor, manager or quality inspector, this course can help you understand where material waste happens and how to stop it. The Zero Loss Coating Systems Course uses simple language, live protests, and real workshop examples so everyone can understand easily, even if you don’t have advanced technical knowledge.
By joining this course, you will gain practical skills to save paint, cut costs, and boost quality in your factory. It is perfect for teams from enterprises like automotive, furniture, heavy equipment, and general manufacturing. Discover how Zero Loss Coating Systems can transform your spray process and make your plant more efficient, sustainable, and competitive.
Why join this course?
This course isn’t just about saving paint but transforming your spray process.
Stop hidden paint losses and overspray, helping your plant save real money on every product painted.
Create standard operating procedures that your team can follow daily to keep wastage under management.
Reduce defects and downtime, so your booth runs smoother and delivers higher-quality products.
Meet original equipment manufacturers' audit essentials and cost KPIs with proven technique
Authorize your staff to identify and fix hidden issues before they become major expenses.
Execute a better surface finish and colour uniformity across all painted parts.
Build professional teams who share knowledge and keep improving processes every day.
Trusted by 100+ Leading Brands
From automotive giants to engineering and fabrication leaders, over 100+ top brands rely on Epic Coating Academy and The BK Group for practical, results-driven training and real-world coating solutions that improve quality, reduce waste, and boost productivity.
